The global multilayer blown films market was valued at US$ 7.0 Bn in 2023 and is forecast to expand at a CAGR of 4.4% during the period 2024 to 2032, reaching a market value of US$ 11.3 Bn by 2032. This growth is attributed to rising demand for polymeric laminates, increasing preference for coextruded blown films, and advancements in barrier technology—especially in the food & beverage and medical packaging industries.
Market Overview
Multilayer blown films are composed of multiple polymer layers coextruded together to form flexible and highly durable packaging films. These films offer superior barrier properties, printability, seal strength, and moisture resistance, making them ideal for food packaging, pharmaceuticals, agriculture, and consumer goods.
Unlike monolayer films, multilayer films provide customizable protection based on end-use requirements. A typical structure may include materials such as polyethylene (PE), EVOH, polyamide, or PVdC, all selected for their specific performance in preserving product integrity.
Key Market Drivers
1. Rising Demand for Polymeric Laminates
Polymeric laminates are increasingly being used in food packaging due to their exceptional shelf-life-enhancing qualities. These materials provide a formidable barrier to oxygen and carbon dioxide, reducing spoilage and maintaining freshness during transit and storage.
2. Popularity of Coextruded Blown Films
The use of coextrusion technology has surged due to its ability to integrate multiple functions into a single film structure. This trend is particularly notable in medical packaging, where sterility, integrity, and barrier protection are paramount. These films ensure the safe transport and storage of medical devices, pharmaceuticals, and sterile products.
3. Expansion of the Food Packaging Sector
With growing consumer demand for ready-to-eat and convenience foods, multilayer blown films have become an industry standard. Their compliance with food safety regulations, non-toxic nature, and food-grade certification make them a preferred packaging choice globally.
4. Enhanced Printability and Aesthetic Appeal
Beyond protection, multilayer blown films serve as branding tools. Their smooth, printable surfaces allow manufacturers to embed logos, product information, and promotional content—enhancing shelf presence and customer engagement.
Regional Outlook
Asia Pacific dominated the multilayer blown films market in 2023 and is expected to maintain its lead through 2032. Several factors are contributing to this dominance:
- Rapid urbanization and changing consumer lifestyles are increasing the demand for packaged food and personal care products.
- Emerging economies such as China and India are witnessing significant investments in healthcare infrastructure, driving the demand for medical-grade packaging films.
- According to the USDA Foreign Agricultural Service, China accounted for over half of global food & beverage revenue, with production volume up by 6.3% in 2021.
Industry Trends and Developments
The multilayer blown films industry is witnessing significant investments and technological advancements aimed at enhancing film performance while reducing costs.
- In July 2021, Pregis invested US$ 80 Mn to establish a new blown film extrusion facility to cater to the medical packaging market.
- In January 2024, TekniPlex Healthcare announced the expansion of its cleanroom multilayer blown film manufacturing capabilities, ensuring higher levels of product sterility and compliance for healthcare clients.
Similarly, Berry Global committed over US$ 70 Mn for infrastructure upgrades and new multilayer blown film lines across North America to meet growing demand in e-commerce, food, and beverage sectors.
Competitive Landscape
Key players are focusing on sustainability, cost-efficiency, and technological innovation. They are expanding their product portfolios to include recyclable and bio-based multilayer films, meeting evolving environmental and regulatory requirements.
Prominent companies include:
- Scientex Berhad
- Berry Global Inc.
- Coveris
- Winpak Ltd.
- Loparex LLC
- Proampac LLC
- RKW Hyplast NV
- Borealis AG
- Korozo Ambalaj
- Next Gen Films Inc.
These companies are leveraging R&D and strategic investments to strengthen their positions in the multilayer blown films market.
Conclusion
The multilayer blown films market is evolving rapidly, driven by innovation in material science, growing end-use applications, and regional demand growth in Asia Pacific. With rising consumer awareness, stricter packaging standards, and technological upgrades, the industry is poised for steady growth through 2032.
Stakeholders across food packaging, healthcare, and agriculture sectors are increasingly opting for advanced coextruded films to meet modern demands for safety, performance, and branding—making multilayer blown films an integral part of the global flexible packaging landscape.
